Over the years, aluminum extrusion has become a vital phase in product novelty and manufacturing. It's a major part of our everyday life because producers employ this procedure to manufacture various workplace, home, and construction materials.
Aluminum extrusion machines play a significant role in making extruded aluminum, which is why today, we'll take a closer look at them, specifically how much they cost, along with other related expenses.
If you want to purchase an aluminum extrusion machine, you will benefit immensely from this article.
Before we delve into the cost of an extrusion machine, let’s first find out what it is.
This machine pushes and pulls unformed aluminum into alignment guides and pre-shaped dies to create stock-length forms and cross-sectional shapes. There are many types of extrusion machines, but aluminum extrusion presses only work with aluminum and its alloys. The final products are used in numerous industries, including automotive, construction, and so on.
If you've ever seen an aluminum extrusion press, you understand that this machine is a huge physical and financial investment. Additionally, they come in different sizes and shapes, each offering different features. Therefore, if you want to invest in one or more, here is information on the cost:
This press has a heating puller & aging furnace for the billet, cooling bed, mold heating oven, and run-out table. It is a robust and highly efficient machine, costing $250,000 to $500,000. The price varies depending on the brand and the included auxiliary equipment.
This one is more powerful than the 600T model. It features a run-out table, cooling bed, Puller & aging furnace, and a mold heating oven. It costs about $300,000 to $600,000. The price depends on the auxiliary gear included and the manufacturer.
This one has similar features as the rest, including the furnace, cooling bed, mold heating oven, and run-out table. Due to its additional power, which translates to versatility, this press costs more than the rest at $400,00 to $750,000. The cost fluctuates depending on the brand and the attachments and accessories included.
Aluminum extrusion presses of this capacity with the necessary attachments and features are expensive but worthy investments. Depending on the manufacturer and auxiliary parts included, these will cost you $600,000 to $1,000,000.
Evidently, aluminum extrusion machines will cost you a lot of money, so it would be best to make a wise purchase. Consider your budget and needs before making a decision.
Remember that this is the cost of the machine itself, and shipping, commissioning, and installation costs are omitted. We will cover more on these expenses later in this article, but first, here is what to look for once your aluminum extrusion machine is delivered:
Approximately 5% of the machine’s price should be reserved for spare parts. Additionally, this can be negotiated before you purchase the machine so that you and the seller can have an understanding before you buy.
Spare parts are essential since some parts might break down, putting you out of business for a long time. Make sure all the parts that were agreed upon before purchase are included.
The supply document should include the transfer or purchase of the aluminum extrusion press, which will be included in the delivery.
The package should include a set of O rings, butt shear, container, crosshead cylinders, & die change cylinders.
There should be a complete set of the main pumps or a re-construction kit for them if the machine is designed for in-house rebuilds.
Here’s something else to look for:
Complete servo valve.
Auxiliary pump (s)
Makes sure the following parts are included and functional:
Main pump’s motor
A complete set of container heating elements
One container with a liner
Roto-station or Uni-station die changers
3 to 5 fixed dummy blocks
When purchasing an aluminum extrusion machine, you obviously know what it is used for and how it works. Now, seeing as it is an expensive investment, it only makes sense that we cover its benefits.
Aluminum extrusion is a different production aspect used to make aluminum more durable and versatile. The methods used to manufacture extruded aluminum make it more robust and durable and boost its tensile strength.
For this reason, choosing a machine that will do your products and business justice is vital. Here are some of the benefits of purchasing an aluminum extrusion machine:
Aluminum extrusion machines are made of durable metals and alloys for maximum durability. Because of how they work, these machines have to be carefully crafted and put together to avoid malfunctioning.
Besides, they are designed to work with metal and other alloys, so it's imperative that they have a build that can handle this. This is why some are made using steel, Iron, aluminum, and even their alloys for ultimate longevity and sturdiness.
Additionally, they are weather and corrosion-resistant, so this machine will run efficiently regardless of the season.
Aluminum extrusion is a complex but valuable process, which is why the products manufactured are used in various industries. Also, these machines work with aluminum alloys. One of the biggest advantages of aluminum and its alloys is that they are lightweight, with the latter being more lightweight than the former.
This makes the material manufactured easy to handle, cheap to transport, and perfect for industries looking to make substantial decreases in weight. A few of these industries include public transportation, military & defense, consumer cars, aerospace, and tracking.
So, when you invest in this machine, you will never run out of business. The other advantage in terms of versatility is the strength of the extruded aluminum. Using your aluminum extrusion machine, you can make the final product as strong as possible for numerous applications, including load-carrying and load-bearing performances.
An aluminum extrusion machine can be used in both hot and cold weather without glitching. Similarly, extruded aluminum can be used in cold weather, which makes your business operational and profitable throughout the year.
For instance, steel turns brittle during winter, while aluminum becomes stronger as the weather gets colder. This makes aluminum an excellent option for use during freezing temperatures. Besides, extruded aluminum is incredibly resistant and can comfortably handle heavy loads and spring back from the impact.
For this reason, extruded aluminum has become impressively beneficial in the transport industry.
Another significant benefit of extruded aluminum is its flexibility. There are so many shapes you can make using aluminum extrusion machines, and they are classified into these three main ones:
These types of shapes have no openings, and the most common examples are square and rectangular solid objects like rods and bars.
These profiles have gaps that are open, but partially. The best way to explain a semi-hollow shape is the letter C. It is not entirely solid, yet not completely closed, like the letter O.
These include products like tubes and pipes.
You can blend or interlock various extrusions to create more complex shapes. This helps create a design for specific uses in industries like architecture. Besides, you can meet different needs by coupling different forms.
If you want to trigger the eco-warrior in you, investing in an aluminum extrusion machine isn’t a bad idea. Aluminum can be recycled continuously using less energy than when creating it. Besides, aluminum will uphold its structural integrity regardless of how often you melt and reshape it. This makes working with it environmentally sustainable.
Here are some of the industries you'll dip your toes into once you purchase an aluminum extrusion machine:
The automotive industry uses Aluminum extrusions in panels, cars and boats’ chassis, and engine blocks. Additionally, they help develop the body and other components of vehicles. Something else to keep in mind is that aluminum can conduct heat, so extrusions work excellently in automobile radiators.
In the construction industry, aluminum extrusions resist distortions which at times are due to weather. Their flexibility and strength let aluminum spring back after the shock of impact.
Aluminum extrusions are typically used to create inspection tables and workbenches. This procedure can be customized and offers excellent value for a somewhat affordable cost. Also, it can be modified to adapt to various needs.
These are some of the benefits of purchasing an aluminum extrusion machine. While it is expensive, it is a worthwhile investment.
Now that you have your aluminum extrusion machine, is that it? No. The machine needs to be installed and run to ensure it works efficiently. Considering you’ll be purchasing this machine for manufacturing purposes, there are other costs as well, though these are linked to manufacturing, as opposed to purchasing the machine.
Here is more about these manufacturing expenses:
For customized profiles, fresh dies need to be prepared from scratch. This means extra labor and more time for production.
The cost for dies utilized in industrial applications and general architecture are quite pricey, ranging from $400 to $1000. This also means if you make larger parts on 3000-to-5000-ton machines, the costs could surge to $2000.
Symmetrical profiles are more effortless to produce, making them more affordable to manufacture than intricate profiles. Symmetrical dies facilitate an even flow when the material is driven through, thereby disbursing the load evenly and hindering die fractures.
This is the minor circle that encompasses the extrusion's cross-section. Plans with 1 to 10 inches of CCDs are cheaper than those with more than 10 inches. Moreover, machines that can utilize dies with huge CCDs are few, constricting the number of producers who can offer such services, further increasing the price.
At times, if the aluminum needs a complicated die, it would be best to create two or more basic extrusion profiles using the right joining techniques instead of extruding the larger piece. Joining mechanisms like interlocking, snap fits, nut tracks, and T-slots are common.
Prevalently, aluminum's price will affect the final product's price. Multiple factors, like electricity expenses, industry trends, and global demand, impact raw aluminum's price. The price can be approximated via exchanges such as LME Aluminum appraisal.
Because of the recent significant fluctuation in the price of aluminum, it often makes sense to purchase in bulk to get everything under one rate, especially when you have an ongoing project.
Also, remember that aluminum comes in different grades, which might have varying prices.
Aluminum's price is a massive consideration because it's the material your machine will extrude. The price can be between $1,500 and $3,500 per metric ton.
Among the factors here, the cost of labor and production is one of the easiest to estimate regarding expenses related to manufacturing. Labor costs will vary depending on your state, and this information is not hard to find. Even though production abroad can add shipping fees, these can be covered if you manufacture large volumes.
More production costs, including utilities, maintenance, buying equipment, and overhead, can affect the final price. These are rather tricky to determine since they are dictated by the place your business is located.
Secondary operations like surface finishing are done on aluminum extrusions after finishing the extrusion process. These are typically done to enhance appearance, boost protection or attain a unique mechanical or physical characteristic required for the product’s intended use.
If you're purchasing an aluminum extrusion machine, you must be buying it for business. Aluminum extrusion machines extrude aluminum into different designs, which also allows you to exploit its properties, such as:
Capacity to be recycled
Malleability and flexibility
These properties are precisely beneficial when aluminum is mixed with another metal.
Ultimately, it would help if you had a reliable aluminum extrusion machine manufacturer who you can be sure will sell you value for your money.
Here at Wangeshi, we are an aluminum extrusion machine manufacturer with over 20 years of experience in the industry. Trust us to be your aluminum extrusion equipment provider.
Our aluminum extrusion machines are dedicatedly built to meet the requirements of modern businesses, enhance efficiency and increase productivity. Besides, they are created by an R&D team with some of the most brilliant professionals.
Feel free to contact us for more information about our services or request a free quote on our aluminum extrusion machines.